Custom aluminium extrusion supplier
How does Mifa produce a precision extrusion profile?
Let us briefly explain the extrusion process. First, the aluminium is heated in an oven until it is soft enough to be formed. Next, the hot aluminium is pressed into a die to obtain the final shape of the profile. The extruded aluminium is then cooled, drawn, hardened and cut to size.
Finally, various surface treatments are possible. At Mifa, we excel at producing customised extrusion profiles entirely according to the customer’s requirements
Freedom of form in the design process
Firstly, our production process offers our customers a lot of design freedom. Designers can ignore almost all restrictions and standards: at Mifa, you can think in terms of possibilities instead of limitations. Here are some examples of extrusion profiles that Mifa can produce.
Great precision and a high level of detail
Secondly, Mifa excels in producing bespoke aluminium profiles with great precision and a high level of detail. Thanks to our state-of-the art machines we are able to produce thin-walled aluminium profiles with the most complex shapes and with a maximum dimensional tolerance of ±0.02 mm.
• Wall thicknesses from ±0.25 mm;
• Profile weight from 0.003 kg/metre tot 10 kg/metre;
• Profile dimensions from Ø 3 mm to Ø 180 mm / 220 x 60 mm.
Elevating aviation standards
Mifa focusses on crafting high-end profiles for the aerospace market. Our custom profiles are produced for renowned companies like Airbus and Collins Aerospace, offering a wide array of techniques that are tailored to their needs. Together with our aerospace partners, we design extrusion profiles and components for, among others:
- Instrument panels;
- Lighting systems;
- Radar components;
- Luggage compartments.
But we don’t just focus on functionality. We also prioritize stylish designs, ensuring our profiles are not only effective but also aesthetically pleasing.
Economically advantageous
Mifa’s custom-made aluminium profiles are also economical. Our efficient aluminium extrusion process saves money compared to many other production techniques. Moreover, the cost of an extrusion die is relatively low. So our custom-made aluminium profiles save you time and money.
Advantages of custom aluminium extrusions in brief
- Freedom in design;
- Great precision and a high level of detail;
- Economically advantageous;
- Low minimum order quantity;
- Wide range of different (custom) aluminium alloys;
- High material strength and wear resistance;
- Co-engineering.
One stop-shop
Mifa takes full responsibility for the development and production process of the profiles. Our knowledge and experience in precision extrusion, machining, assembly and all other techniques we master, guarantee an optimal product. Mifa is therefore a one-stop-shop for customers. The techniques below are at our disposal:
- Precision extrusion;
- Machining;
- Assembly;
- Aluminium surface treatments;
- Magnesium technology;
- Other techniques: bonding, welding, marking, engraving and laser processing, bending and pre-treatment.
With our extensive knowledge and years of experience, we use the right technology for each product. A technique that is particularly interesting for our customers, is surface treatment.
Inspections
Mifa maintains the superior quality of its extruded profiles through rigorous process and product control. To guarantee the excellence of all our products, we carry out a series of inspections, including :
- Dimensional inspection;
- Chemical analysis of materials and coatings;
- Mechanical tests, such as hardness and tensile strength;
- CMM measurements;
- Fluorescent penetrant inspection;
- X- Ray;
- Salt Spray tests.
6xxx family
EN AW 6060 (Al MgSi)
EN AW 6063 (Al Mg0.7Si)
EN AW 6005A (Al SiMg(A))
EN AW 6061 (Al Mg1SiCu)
EN AW 6082 (Al SiMgMn)
EN AW 6463
7xxxx family
EN AW 7020 (Al Zn4,5Mg1)
EN AW 7022
EN AW 7075 (Al Zn5,5MgCu)
1xxx family
EN AW 1070
2xxx family
EN AW 2024 (Al Cu4SiMg1)
3xxx family
EN AW 3003 (Al Mn1Cu)
Magnesium extrusions
After in-depth research and development, Mifa has proficiently mastered the extrusion of magnesium profiles and components. Similar to aluminium, our magnesium extrusions can achieve dimensional tolerances as precise as 0.02 mm. Additionally, the design flexibility provided by magnesium matches that of aluminium.
There are several main benefits of using magnesium:
Less weight
Magnesium is used in a range of products, from cars and cameras to aeroplanes and bicycles. Its appeal among manufacturers is on the rise, largely due to its lightness. For example, a less hefty bicycle often leads to happier users. Increasingly, engineers are favouring magnesium over alternative materials, given that it can be as much as 30% lighter than aluminium.
Reduced Manufacturing Expenses
Magnesium extrusions are notable for their reduced weight, being 30% lighter than aluminium and 70% lighter than steel. In industries where weight plays a crucial role, magnesium brings forth substantial benefits. Its advantages are clear for vehicles like cars, trains, and aeroplanes, especially when aiming for the best cost-effectiveness. Producing and managing lighter parts lead to savings in production costs.
Durability and Resistance to Corrosion
There’s a common belief that magnesium corrodes quickly. Yet, Mifa has introduced an innovative coating that effectively shields magnesium extrusions, making corrosion concerns a thing of the past. Even though some question the longevity of magnesium, its impressive strength-to-weight ratio unmistakably marks it as a prime choice. Magnesium extrusion facilitates the production of lighter components than their counterparts made of comparable metals.
Custom aluminium extrusions for Chantiers de l'Atlantique
Because Mifa produces custom profiles with high accuracy (up to ±0.02 mm), our profiles are being used in various markets. However, what might come as a surprise, is that our extrusion profiles are also being used for one of the biggest cruise ships in the world (a ship that’s 331 meters long and 43 meters wide).
The profiles were produced for Chantiers de l’Atlantique, one of the world’s largest innovative shipbuilders. Our technical engineers worked together with the engineers at Chantiers de l’Atlantique to work out an ingenious concept. Curious to learn more? Read the full case study for all details.
Modernization of double-deck trains
NedTrain is aiming to refurbish its renowned double-decker trains. This entails a complete disassembly of each train, followed by reassembly. Mifa provides custom aluminium extrusion profiles for this process. Since many of these profiles are positioned under the floor, they are either partially seen or entirely hidden.
This project is subject to a European tender process, allowing any company to bid for this public contract. Out of all the participants, Mifa was eventually selected for the task. A primary factor in this decision was that Mifa possesses all the necessary technologies in-house for Nedtrain’s initiative. These include:
- Extrusion
- CNC machining
- Bending
- Engraving
- Surface treatment
Medical precision profile for new product B|Braun
In another case study, Mifa developed a complex bespoke aluminium extrusion profile in collaboration with B|Braun. B|Braun produces light, small customised medical devices and solutions. Braun contacted us for the development of their next generation infusion pumps: the new Perfusor® Space.
By offering their engineers more freedom in the design process, we were able to jointly develop the product our client was looking for. This enables us to guarantee the highest quality, at a lower cost and shorter lead time.
Are you currently looking for a custom aluminium extrusion supplier? We are one of the most advanced extruders worldwide. Wondering how we help our customers to reach their goals? Take a look at the other case studies for more details.
What is Mifa Aluminium certified for?
Mifa is certified for the AS 9100 quality certificate for the aerospace industry (also known as EN 9100 certification). Take a look at the certificates below.
What does Mifa Aluminium do in the field of sustainability?
At Mifa we think the environment is extremely important. Mifa Surface Treatment has been ISO 14001 certified for quite some time, but it does not stop there. At Mifa we want to continue to reduce our ecological footprint to keep improving our sustainability.
How can I get in touch with the sales department?
Contact us by filling in the contact form. One of our sales engineers will contact you as soon as possible.
Does Mifa Aluminium deliver to consumers?
No. Mifa Aluminium supplies exclusively to B2B customers.