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Medical market: precision extrusion that saves lives

When every micron matters – rely on the power of precision

Sustainable solutions for the medical market and healthcare sector

Better access to healthcare, new treatment methods and technological advancements in medical devices are driving strong growth in the global medical market. Aluminium precision extrusion plays a crucial role in the innovation and development of advanced medical devices.

Mifa Aluminium works together with engineers and designers to improve their prominent position in the medical market with a focus on sustainability and premium quality. Through co-engineering we search for the optimal product design (QLTC) with our customers by offering them design freedom with size tolerances from ± 0.02 mm.

Aluminium: the best material for medical equipment

Aluminium is an ideal material for the medical sector due to its unique combination of properties that meet the stringent requirements of medical applications. Here are some key reasons why aluminium is highly valued in the healthcare sector:

  • Lightweight & Strong: Aluminium’s high strength-to-weight ratio makes it durable yet easy to maneuver—ideal for medical equipment.
  • Corrosion Resistant: Its natural oxide layer prevents corrosion, crucial for withstanding bodily fluids. Mifa Aluminium also offers in-house surface treatments for enhanced protection.
  • Easily Shaped & Machined: Aluminium’s flexibility enables precise, custom-fit medical devices like prosthetics.
  • Sustainable: Aluminium is highly recyclable, supporting eco-friendly initiatives.
Production at Mifa

What is aluminium precision extrusion?

Mifa specialises in precision extrusion with tolerances as low as ± 0.02 mm—exceeding EN-12020-2 standards. With 50+ years of expertise in aluminium and magnesium, we ensure optimal accuracy in straightness, torsion, and surface quality.

For the medical industry, we create custom aluminium profiles, including thin-walled, small-core designs. Unlike conventional methods, we integrate cores directly into the profile, eliminating the need for drilling and enhancing design freedom.

The advantages of aluminium precision extrusion at Mifa

In precision aluminium extrusion, customisation takes center stages. Extruding with such precise tolerances offer designers unprecedented design freedom – ideal for the medical industry. Our engineers can design custom aluminium extrusion profiles without having to compromise on standard norms.

Some specifications:

 

Tolerances From ± 0.02 mm
Minimum order From 10 kg for protos
Maximum quantity Unlimited
Profile size From ø 3 mm to ø 180 mm
220 x 60 mm
Profile weight From 0.003 kg/m to 10kg/m
Surface roughness From Ra 0.3 in extrusion direction
Wall thicknesses From 0.25 mm

Contact us for more information about extrusion

Wall thicknesses from 0.25 mm: substantial weight savings

Avoid/reduce costly machining (post) processing steps

Vertical integration: all processes can be realised in-house

Unlimited design freedom

Aluminium and magnesium applications for the medical market

Mifa’s precision extrusion technology enables the integration of multiple functions into one comprehensive smart profile shape, with unparalleled high accuracy. This significantly increases the efficiency and effectiveness of your design, providing unique solutions for various applications:

  • Medical imaging devices;
  • Smart wearables for real time monitoring;
  • Endoscopy and laparoscopy instruments;
  • Diagnostics;
  • Ventilation & anaesthesia equipment;
  • Patient handling systems;
  • Infusion pumps;
  • Orthopaedics;
  • Wheelchairs.
Medical precision components by Mifa
Medical market

Case study: medical precision profile for B|Braun

Mifa’s precision extrusion is unique. With dimensional tolerances starting from +/- 0.02 mm, we are 10 times more accurate than the standard EN12020-2 norm prescribes for aluminium extrusion. This precision opens up unprecedented possibilities. For over 50 years, our customers have chosen Mifa for precision.

For our customer B|Braun we have developed aluminium extrusion profiles in high volumes.

More about this case study

Surface treatments for aluminium medical devices and components

State-of-the-art medical technology sets the bar for excellence durability and biocompatibility of medical devices. We go beyond these high standards by specialising in surface treatments for components in the pharmaceutical and medical industry.

Properties such as non-stick, sliding characteristics, chemical resistance, and being PFAS-free are of utmost importance in this sector.

More about surface treatments

Large range of alloys: expert in extruding 6061 and 6063 for medical

Each aluminium and magnesium alloy has its own characteristics. Key factors in choosing the right alloy are for example heat resistance, corrosion resistance and strength. At Mifa, we have the knowledge to extrude a large range of alloys and advise our customers on which alloy is best suited for their product.

The most common aluminium alloys for the medical market include the 6061 and 6063. These alloys are strong and more resistant to corrosion, which makes it ideal for medical equipment.

Mifa also offers an alternative to aluminium extrusion profiles in the form of magnesium extrusion, which is lighter and stronger than aluminium.

Your benefits with Mifa Precision Extrusion Technology

Our strengths Our promises Your benefits
Precision tolerances
  • Tolerances from ± 0.02 mm
  • Precision shape tolerances – straightness & torsion
  • Extreme thin wall thicknesses from 0.25 mm
  • Sizes from Ø 3 – Ø 180 mm, 220 x 60 mm
  • Unprecedented freedom in design
  • Avoiding costly machining steps (post-processing)
  • Weight saving
  • Small profiles & miniature applications
Profile technology
  • Multiple cores
  • Asymmetrical shapes
  • Variable wall thicknesses
  • Exceptional long (cooling) fins
  • Tailor-made (complex) design profile
  • Reduction # components
  • Increased functionality & performance
  • Ultra light and strong constructions
Co-engineering
  • Partnership
  • Best solution (fit and function)
  • 50 years of knowledge and craftsmanship
  • Involvement in conceptual design phase
  • Best possible product – QLTC
  • Cost efficient
Quality & sustainability
  • AS9100/D
  • EcoVadis Silver rating
  • Compliance
  • Premium quality
  • Sustainable entrepreneurship
  • Professional audits

 

Part of Aalberts

As a part of Aalberts, Mifa is a financially sound, independent and autonomous company. This professional framework creates a comfortable working environment, allowing growth and innovation.

 

Certified quality

Mifa produces high-quality precision profiles. To ensure this, we apply both process control and strict product inspection. With the AS9100D certificate, Mifa conforms that its production and management systems meet the high quality standards in the market.

Sustainability: top of mind

Aluminium has a long lifespan and remains 95% recyclable after use. It requires minimal maintenance, but at Mifa, we go a step further. We continuously consider energy consumption, waste management, vitality, safety, and the health of our employees. Specifically, Mifa has achieved the following:

  • Mifa saves 78% emissions with in-house production compared to others.
  • With full in-house production, Mifa saves a significant amount of CO2 on a common ecological culprit: transportation.
  • Mifa’s thin-walled profiles result in a material saving of 33%.

Sustainability is a crucial theme in developing new products. We understand that there may be questions about the CO2 emissions associated with the production of aluminum profiles at Mifa. Alongside our partners and engineers, we have developed a specialized tool for life cycle analysis (LCA). This tool calculates emissions and demonstrates the positive impact of co-engineering on reducing the CO2 footprint. Contact us for more information.

More about sustainability
Frank Loobeek

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Call or email Frank

Business Development Manager

Frank Loobeek